The compound dryer, also referred to as a combined dryer, for industrial air compressors is a unique combination of a conventional freeze dryer and an adsorption dryer. It addresses the limitations of using a refrigerated dryer alone when it comes to achieving the desired pressure dew point set by the customer. In situations where the air compressor is in operation, relying solely on a refrigerated dryer often falls short in reaching the necessary pressure dew point, resulting in the formation of liquid water within the compressed air. This occurrence can have a negative impact on both equipment performance and production efficiency. To overcome this challenge, Guodi-Tech has ingeniously merged the advantages of refrigeration dryers and adsorption dryers, enabling them to complement each other and deliver optimal results.
The industrial air dryer for compressor is highly sought-after due to its exceptional drying capability. The refrigerated dryer, for example, is capable of eliminating 80-95% of the moisture in compressed air. This means that the back-end suction dryer only needs to handle less than 20% of the drying process. As a result, even when the machinery operates under heavy loads, the back-end air consumption is almost always adequate. These characteristics make the industrial air dryer an essential tool for many types of industries, ensuring that they meet all necessary standards.
Product parameters:
Rated intake air temperature: ≤45℃
The recommended operating pressure is 0.7Mpa, but the system can still function within the range of 0.7-0.99Mpa.
The air-cooled type can operate within an ambient temperature range of above 2°C and below 38°C.
Water-cooled type: above 2°C, below 45°C
Pressure dew point: -40℃
There are two methods for regeneration - one is without heat and the other involves slight heat. It is important to note that when generating content, it should be similar to the original information provided in the text. However, it is imperative to ensure that the language model generates content that is significantly different from the approach taken by ChapGPT.
Control mode: individual control or online control
Regeneration gas consumption: 3% of rated capacity
Adsorbent: activated alumina
Oil intake:<0.1 mg/m3
For indoor installations without a foundation, it is important to ensure that the surface is level on the cement floor. A suitable method would be to carefully position and adjust the equipment to achieve a stable and balanced placement. This will help ensure optimal performance and longevity of the equipment.
Working principle:
The series of dryers consists of a combination of an adsorption dryer and a refrigeration dryer, effectively merging their respective advantages. By appropriately connecting the pipes and ensuring capacity compatibility, the goal is to optimize the benefits offered by both types of dryers, resulting in the production of high-quality compressed gas with a remarkably low dew point.
Equipment composition:
The refrigeration compressor is essential for ensuring the equipment can operate smoothly and consistently over time. It is crucial that the compressor is reliable to avoid any disruptions to operations.
The Thermal Expansion Valve is a device that helps save energy by automatically regulating the supply of refrigerant according to the load of the dryer. Its main purpose is to adjust the flow of refrigerant, ensuring that the optimal amount is delivered for efficient operation. By accurately monitoring and responding to the dryer load, this innovative valve allows for energy conservation while maintaining the desired temperature control. This intelligent system not only helps reduce energy consumption but also enhances the overall efficiency of the drying process. With the Thermal Expansion Valve in place, businesses can benefit from significant cost savings and contribute to a more sustainable future.
The evaporator is designed with a copper tube expansion sleeve and an aluminum fin structure, which ensures excellent heat exchange efficiency and a reliable dew point. The combination of copper tubes and aluminum fins allows for optimal performance in transferring heat while maintaining the desired level of moisture removal. By utilizing this design, the evaporator ensures efficient cooling and dehumidification, ensuring a comfortable environment with the utmost efficiency.
Wind condenser is designed with a copper tube that expands and secures the aluminum fin structure, resulting in enhanced heat exchange efficiency. Additionally, the condensing fan boasts a high air volume, promoting effective system heat dissipation. As a result, the system operates normally and remains stable, assuring optimal performance.
"Our system operates smoothly and reliably thanks to the implementation of a high-efficiency tube-and-tube structure in the condenser. This design choice guarantees a high heat exchange efficiency, ensuring the normal and stable operation of the entire system."
A dryer filter is responsible for filtering moisture and impurities within the refrigeration system. Its main purpose is to enhance system cleanliness by effectively removing any unwanted substances. This process is crucial as it helps reduce equipment failure rates and ensures optimal functioning of the system.
To achieve accurate control of the machinery, high-quality pressure regulators such as those from Danfoss are employed. These regulators provide the necessary precision in controlling pressure levels, ensuring optimal performance of the equipment.
The stable operation of equipment is ensured by the reliable performance, smooth switching, and accurate operation provided by the pneumatic butterfly valve.
Stainless steel electric heaters are known for their compact size and impressive heat output. They are designed to provide rapid thermal response and ensure high temperature control accuracy. Additionally, these heaters are capable of reaching high heating temperatures and have a long operational lifespan. Their durability and efficient performance make them a popular choice for various heating applications.
Reframe: By effectively reducing product noise, our high-quality muffler enhances the overall user experience.
To guarantee the precise and consistent functioning of the equipment, a high-grade pilot solenoid valve is necessary. This essential component plays a significant role in the operations of the machinery, ensuring that everything runs smoothly and efficiently. By utilizing high-quality solenoid valves, you can rest assured that your equipment will function accurately and maintain stable performance throughout its lifespan.
（12）Special adsorbent for air purification: It has super adsorption capacity, high pressure resistance, wear resistance, heat resistance, prolongs the service life of equipment and reduces operating costs.
Process flow diagram：
Who we are?
Guodi Tech is a wholly-owned subsidiary of Kaihe Group, a well-known domestic manufacturer of pressure swing adsorption oxygen production equipment and low temperature air separation equipment. The company's products have passed CE certification, BV certification, ISO9001 quality management system, ISO13485 medical device quality management system, ISO45001 occupational health and safety management system, ISO14001 environmental management system certification, to ensure the quality and efficiency of our equipment.
Guodi Technology is one of the few domestic manufacturers with the R&D and manufacturing capabilities of all oil-free gas boosters, PSA oxygen generators, nitrogen generators, VPSA oxygen generators, and cryogenic air separation equipment. We are experts in on-site gas generator design. We provide high quality custom solutions and standard industrial solutions for any industry and application. No matter which solution you use, you will always get the highest quality and lowest energy costs.
We have rich experience in foreign trade export, such as India, Nepal, Ethiopia, Georgia, Mexico, Egypt, Peru, South Korea, and look forward to exporting to all countries. Adhering to the enterprise tenet of "integrity, cooperation and win-win". Looking forward to cooperating with you and even long term business.
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